Brake systems utilizing oil shear technology offer significant advantages in industrial applications. Oil shear brakes employ a thin film of oil to absorb and dissipate heat generated during operation, reducing wear and extending the lifespan of components. This technology provides smoother engagement and disengagement, resulting in more precise control and less maintenance.
In this article, we will explore Force Control Industries’ brake systems and what set them apart from the competitors.
Design of Force Control Industries’ Brake Systems
Here are the design principles of Force Control Industries’ braking systems, which ensure unparalleled reliability and safety in diverse industrial applications:
Oil Shear Technology
Our Oil Shear technology significantly reduces the contact between friction discs and drive plates by creating a film of transmission fluid between the parts. This innovation leads to smoother and quieter torque application, resulting in precise stopping. The reduced friction also minimizes wear and tear, guaranteeing the brakes require minimal maintenance throughout their lifespan.
Dynamic Stopping Capability
Force Control Industries’ braking systems can provide dynamic braking, though most are designed as holding brakes. During dynamic braking, heat is generated and must be removed in most applications to ensure brake longevity. Our advanced design effectively manages heat dissipation, enhancing overall performance and durability.
Robust Construction
Our brakes feature rugged, totally-enclosed housings that protect the internal components from dirt, dust, and moisture. This robust construction improves durability and guarantees reliable performance even in harsh environments. Additionally, the design reduces noise and efficiently dissipates heat, which prevents overheating.
Versatile Applications
Force Control Industries offers brakes in various styles and multiple actuation options, including electric, air, or hydraulic. This versatility allows our brakes to meet the needs of different applications, whether motor brakes, coupler brakes, assembled motor brakes, or flanged mounted options.
Environmental Resistance
Designed to be dust, dirt, and moisture-proof, our company’s braking systems are ideal for use in challenging environments. They are well-suited for washdown, marine, and hazardous applications where exposure to contaminants is common. This environmental resistance ensures that the brakes perform even under demanding conditions.
Safety Features
Safety is an important concern in the design of our braking systems. Force Control Industries’ brakes feature spring-set safety mechanisms, providing fail-safe operation that is crucial in emergency situations. . Additionally, the availability of pressure-set options improves safety in various industrial settings.
The Role of Precision in Brake System Functionality
These are the benefits and role of precision in braking system functionality:
- Guarantees smooth, controlled deceleration, which prevents abrupt stops and associated risks that could damage down-the-line equipment.
- Minimizes unnecessary friction and component wear, extending the braking components’ lifespan.
- Ensures timely engagement and disengagement, which is critical for emergencies, accident prevention and critical positioning applications.
- Allows systems to withstand dust, dirt, and moisture without performance loss, maintaining system integrity in challenging conditions.
- Reduces noise and vibration, which lessens strain on other system components and guarantees smooth operation
Quality Control Measures at Force Control Industries
The following are the quality control measures implemented by Force Control Industries to guarantee braking system safety and effectiveness:
- Rigorous testing: Our company’s brakes undergo functional, durability, and stress tests to ensure they meet performance and safety standards. Additionally, individual components are inspected prior to assembly in our ISO-compliant facility.
- Material inspection: Force Control Industries meticulously inspects all manufacturing materials in an ISO-compliant facility for quality and compliance, guaranteeing only top-notch components in braking system production.
- Precision manufacturing: Our company’s braking systems are crafted with advanced manufacturing and precision engineering, ensuring each component meets exact specifications.
- Quality assurance processes: Force Control Industries implements regular audits, process checks, and adherence to industry standards and certifications throughout the production cycle.
- Environmental testing: To ensure reliability, our braking systems undergo exposure to extreme temperatures, humidity, dust, and other environmental factors to verify their robustness.
- Customer feedback integration: We collect and analyze customer feedback to continually improve the quality and performance of our braking systems.
Upgrade Your Braking Experience With Force Control Industries’ Reliable Solutions!
Force Control Industries offers American-made brakes, prioritizing quality and reliability. Our products also feature oil shear technology, which has been proven to outlast dry-friction alternatives. With ISO compliance and meticulous inspections, trust us to meet all your braking requirements with top-notch quality.
Contact us now to learn more about our services.